ICC-402 Series

The powerful and versatile ICC-402 programmable controller combines PLC functionality, reliability and extra capabilities in one compact package. This controller’s unique, integrated design, with built-in functions which can be customised for your specific application, avoids many of the complications inherent in hybrid systems. Space requirements are kept to a minimum by reducing (and in some cases even eliminating) the need for external modular hardware.

Features
DIN mount case: 101H x 35W x 120D (mm), fits 35mm DIN rail
Power supply: Choose HV: 85-265V AC/95-370V DC or LV: 15-48V AC/10-72V DC
Display: LED, LCD and touch panel remote displays available
Analogue input: Select up to three input modules from our range, with up to 12 x channels in total
Digital input: Includes 3 x function pins that can be configured as digital inputs if required
Digital I/O: Add up to 58 digital inputs and 60 digital outputs using one of our digital I/O expanders
Analogue output: 1, 2 or 4 x isolated 16-bit 4-20mA, or 1 or 4 x 0-10V output
Serial output: Includes 1 x RS232/485 RJ11 port by default
Serial output upgrade: Up to 3 serial ports available in a wide variety of combinations
Memory: Includes 256KB of configuration space by default (data-logging not enabled)
Memory upgrade: 3,072KB or 1GB memory upgrade available (enables data-logging and real-time clock)

If you require a display for your ICC-402 controller, then you may select any one of the displays below. Unless otherwise stated, displays connect to your ICC-402 via the HMI interface using a remote display cable. Custom branding is also available where there is sufficient space to add your logo – please contact us for a quote.

Display Codes
R/DI-60: 48H x 96W x 19D (mm) – 6 digits (13mm, 14 segment LED), 5 buttons, 6 setpoint annunciator LEDs
R/DI-602: 48H x 96W x 19D (mm) – 2 x 6 digits (2 rows of 10mm, 14 segment LED), 5 buttons, 6 setpoint annunciator LEDs
R/DISP1602: 90H x 171W x 25D (mm) – 2 x 16 digits (2 rows of 10mm, LCD), 7 buttons, 4 setpoint annunciator LEDs
R/TP5.7: 165H x 230W x 33D (mm) – 5.7″ touch panel remote display, 320 x 240px, customisable using standard HTML authoring tools. Connects to ICC via front panel serial port.

The ICC-402 controller is designed to mount on a 35mm DIN rail. The case measures 101H x 35W x 120D (mm). When calculating space requirements for the ICC-402, you should allow for an additional 30-50mm above and below the unit for connectors and wiring.

The ICC-402 series programmable controller supports up to three analogue input modules, with a combined total of up to 12 channels.

If you select multiple analogue input modules, the IE-02 input expander will be supplied free with your controller. This compact, modular unit mounts on the DIN rail beside the ICC-402.

Note

The ICC-400 legacy controller does not support IE-02, and so has a limit of one input module with up to 8 channels.

Analogue Input Modules

The ICC-402 controller comes standard with an ICCS1 serial port, however you may upgrade, if needed. No analogue outputs are included by default.

Analogue Output (Isolated)
AICV100-R: 1 x 4-20mA/0-10V selectable, 100Hz
ADI100-R: 2 x 4-20mA, 100Hz
AQI100-R: 4 x 4-20mA, 100Hz
AQV100-R: 4 x 0-10V, 100Hz; Analogue outputs are used to retransmit process variables to PLCs and SCADA systems. They can be used to control outputs, (such as valves, motor drives and chart recorders) or to add a transmitter function to the controller.

Serial Output
ICCS1: 1 x RS232/485 (RJ11) + cable
ICCS2: 1 x RS232 (RJ11), 1 x RS485 (screw) + cable
ICCS3: 2 x RS232 (RJ11), 1 x RS485 (screw) + cable
ICCS4: 1 x RS232 (RJ11), 1 x RS232/485 (combo RJ11) + cable
ICCS5: 2 x RS232 (RJ11), 1 x RS232/485 (combo RJ11) + cable
ICCS6A: 1 x Ethernet (ASCII), 1 x RS232/485 (combo RJ11) + cable
ICCS6M: 1 x Ethernet (Modbus), 1 x RS232/485 (combo RJ11) + cable
ICCS7A: 1 x Ethernet (ASCII), 1 x RS232/485 (combo RJ11), 1 x RS232 (RJ11) + cable
ICCS7M: 1 x Ethernet (Modbus), 1 x RS232/485 (combo RJ11), 1 x RS232 (RJ11) + cable
ICCS8: 2 x RS485 (screw)
ICCS9: 1 x RS485 (RJ11), 1 x RS232/485 (combo RJ11) + cable
ICCS10: 1 x RS485 (screw)
ICCS11: 1 x Ethernet (ASCII), 1 x RS232/485 (combo screw) + cable
ICCS12: 2 x RS232 (screw), 1 x RS232/485 (combo screw)
ICCS13: 1 x RS232 (screw), 1 x RS232/485 (combo screw), 1 x RS485 (screw); Serial outputs are used to set up and calibrate the controller using a PC. They can also be used to drive external printers and modems, communicate to PC’s/PLCs and retrieve logged data. Define Instruments serial output is compatible with SCADA systems.

The ICC-402 comes standard with 3 function pins which can be configured as digital inputs if required. You may also select any one of the following digital I/O expansion modules, which are designed to be mounted externally on the DIN rail beside the base unit. (Expansion can be used in combination with the standard digital inputs).

Digital I/O Modules
IO-04: 0 x inputs, 4 x outputs (2 x form A, 2 x form C)
IO-1012: 10 x inputs, 12 x outputs (2 x form A, 2 x form C, 8 x open collector)
IO-1012L: 10 x inputs, 12 x outputs (12 x open collector)
IO-2628: 26 x inputs, 28 x outputs (2 x form A, 2 x form C, 24 x open collector)
IO-4244: 42 x inputs, 44 x outputs (2 x form A, 2 x form C, 40 x open collector)
IO-5860: 58 x inputs, 60 x outputs (2 x form A, 2 x form C, 56 x open collector)

The ICC-402 series base controller has a 256KB configuration storage capacity. Data-alogging and real-time clock are not enabled by default, but will be enabled when you opt for a memory upgrade.

Memory
ICC-RTC-3328: 3,072KB internal memory upgrade + data-logging and real-time clock. Expands total memory to 3,328KB.
SD-LOG: 1GB external memory module + data-logging and real-time clock. Uses a removable, PC-compatible SD card. Expands total memory to 1GB.

The following programs are compatible with your ICC-402 controller: